gruene-seele/app/Services/InventoryService.php

<?php

namespace App\Services;

use App\Models\Ingredient;
use App\Models\ProductionIngredient;
use App\Models\ProductionPackaging;
use App\Models\StockDisposal;
use App\Models\StockEntry;
use Carbon\Carbon;

class InventoryService
{
    /**
     * Lookback-Fenster (Tage) für die Berechnung des durchschnittlichen Tagesverbrauchs
     * aus der Produktionshistorie.
     */
    public const CONSUMPTION_WINDOW_DAYS = 90;

    /**
     * Standard-Lieferzeit (Tage), falls weder am Rohstoff noch am Lieferanten ein Wert gepflegt ist.
     */
    public const DEFAULT_LEAD_DAYS = 14;

    /**
     * Gesamter Restbestand je Rohstoff in Gramm (nur eingegangene Chargen, abzüglich Produktionsverbrauch).
     *
     * @param  array<int, int>|null  $ingredientIds  Optionaler Filter; null = alle.
     * @return array<int, float> [ingredient_id => grams]
     */
    public function remainingByIngredient(?array $ingredientIds = null): array
    {
        $received = StockEntry::query()
            ->where('status', 'received')
            ->where('entry_type', 'ingredient')
            ->whereNotNull('ingredient_id')
            ->when($ingredientIds !== null, fn ($q) => $q->whereIn('ingredient_id', $ingredientIds))
            ->selectRaw('ingredient_id, SUM(received_quantity) as qty')
            ->groupBy('ingredient_id')
            ->pluck('qty', 'ingredient_id');

        $consumed = ProductionIngredient::query()
            ->when($ingredientIds !== null, fn ($q) => $q->whereIn('ingredient_id', $ingredientIds))
            ->selectRaw('ingredient_id, SUM(quantity_used) as qty')
            ->groupBy('ingredient_id')
            ->pluck('qty', 'ingredient_id');

        $disposed = $this->disposedByIngredient($ingredientIds);

        $result = [];
        foreach ($received as $id => $qty) {
            $result[(int) $id] = round((float) $qty - (float) ($consumed[$id] ?? 0) - (float) ($disposed[(int) $id] ?? 0), 2);
        }

        return $result;
    }

    /**
     * Per Ausgang/Ausschuss entnommene Menge je Rohstoff in Gramm.
     *
     * @param  array<int, int>|null  $ingredientIds
     * @return array<int, float> [ingredient_id => grams]
     */
    public function disposedByIngredient(?array $ingredientIds = null): array
    {
        $rows = StockDisposal::query()
            ->where('disposal_type', 'ingredient')
            ->whereNotNull('ingredient_id')
            ->when($ingredientIds !== null, fn ($q) => $q->whereIn('ingredient_id', $ingredientIds))
            ->selectRaw('ingredient_id, SUM(quantity) as qty')
            ->groupBy('ingredient_id')
            ->pluck('qty', 'ingredient_id');

        $result = [];
        foreach ($rows as $id => $qty) {
            $result[(int) $id] = round((float) $qty, 2);
        }

        return $result;
    }

    /**
     * Restbestand eines Rohstoffs je Lagerort.
     *
     * @return array<int, float> [location_id => grams]
     */
    public function remainingByLocationForIngredient(int $ingredientId): array
    {
        $received = StockEntry::query()
            ->where('status', 'received')
            ->where('entry_type', 'ingredient')
            ->where('ingredient_id', $ingredientId)
            ->selectRaw('location_id, SUM(received_quantity) as qty')
            ->groupBy('location_id')
            ->pluck('qty', 'location_id');

        $consumed = ProductionIngredient::query()
            ->join('stock_entries', 'stock_entries.id', '=', 'production_ingredients.stock_entry_id')
            ->where('production_ingredients.ingredient_id', $ingredientId)
            ->selectRaw('stock_entries.location_id as location_id, SUM(production_ingredients.quantity_used) as qty')
            ->groupBy('stock_entries.location_id')
            ->pluck('qty', 'location_id');

        $disposed = StockDisposal::query()
            ->where('disposal_type', 'ingredient')
            ->where('ingredient_id', $ingredientId)
            ->selectRaw('location_id, SUM(quantity) as qty')
            ->groupBy('location_id')
            ->pluck('qty', 'location_id');

        $result = [];
        foreach ($received as $locationId => $qty) {
            $result[(int) $locationId] = round((float) $qty - (float) ($consumed[$locationId] ?? 0) - (float) ($disposed[$locationId] ?? 0), 2);
        }

        return $result;
    }

    /**
     * Restbestand je Verpackungsartikel in Stück (Wareneingang − Produktionsverbrauch − Ausschuss).
     *
     * @param  array<int, int>|null  $packagingItemIds
     * @return array<int, float> [packaging_item_id => pieces]
     */
    public function remainingByPackagingItem(?array $packagingItemIds = null): array
    {
        $received = StockEntry::query()
            ->where('status', 'received')
            ->whereIn('entry_type', ['packaging', 'shipping'])
            ->whereNotNull('packaging_item_id')
            ->when($packagingItemIds !== null, fn ($q) => $q->whereIn('packaging_item_id', $packagingItemIds))
            ->selectRaw('packaging_item_id, SUM(received_quantity) as qty')
            ->groupBy('packaging_item_id')
            ->pluck('qty', 'packaging_item_id');

        $consumed = ProductionPackaging::query()
            ->when($packagingItemIds !== null, fn ($q) => $q->whereIn('packaging_item_id', $packagingItemIds))
            ->selectRaw('packaging_item_id, SUM(quantity_used) as qty')
            ->groupBy('packaging_item_id')
            ->pluck('qty', 'packaging_item_id');

        $disposed = $this->disposedByPackagingItem($packagingItemIds);

        $result = [];
        foreach ($received as $id => $qty) {
            $result[(int) $id] = round((float) $qty - (float) ($consumed[$id] ?? 0) - (float) ($disposed[(int) $id] ?? 0), 2);
        }

        return $result;
    }

    /**
     * Per Ausgang/Ausschuss entnommene Menge je Verpackungsartikel in Stück.
     *
     * @param  array<int, int>|null  $packagingItemIds
     * @return array<int, float> [packaging_item_id => pieces]
     */
    public function disposedByPackagingItem(?array $packagingItemIds = null): array
    {
        $rows = StockDisposal::query()
            ->where('disposal_type', 'packaging')
            ->whereNotNull('packaging_item_id')
            ->when($packagingItemIds !== null, fn ($q) => $q->whereIn('packaging_item_id', $packagingItemIds))
            ->selectRaw('packaging_item_id, SUM(quantity) as qty')
            ->groupBy('packaging_item_id')
            ->pluck('qty', 'packaging_item_id');

        $result = [];
        foreach ($rows as $id => $qty) {
            $result[(int) $id] = round((float) $qty, 2);
        }

        return $result;
    }

    /**
     * Offene (bestellte, noch nicht eingegangene) Menge je Rohstoff in Gramm.
     *
     * @param  array<int, int>|null  $ingredientIds
     * @return array<int, float> [ingredient_id => grams]
     */
    public function openOrderQuantityByIngredient(?array $ingredientIds = null): array
    {
        $rows = StockEntry::query()
            ->where('status', 'pending')
            ->where('entry_type', 'ingredient')
            ->whereNotNull('ingredient_id')
            ->when($ingredientIds !== null, fn ($q) => $q->whereIn('ingredient_id', $ingredientIds))
            ->selectRaw('ingredient_id, SUM(ordered_quantity) as qty')
            ->groupBy('ingredient_id')
            ->pluck('qty', 'ingredient_id');

        $result = [];
        foreach ($rows as $id => $qty) {
            $result[(int) $id] = round((float) $qty, 2);
        }

        return $result;
    }

    /**
     * Durchschnittlicher Tagesverbrauch je Rohstoff (Gramm/Tag) aus der Produktionshistorie.
     *
     * @param  array<int, int>|null  $ingredientIds
     * @return array<int, float> [ingredient_id => grams_per_day]
     */
    public function dailyConsumptionByIngredient(?array $ingredientIds = null, int $windowDays = self::CONSUMPTION_WINDOW_DAYS): array
    {
        $windowDays = max(1, $windowDays);
        $since = Carbon::now()->subDays($windowDays)->startOfDay();

        $rows = ProductionIngredient::query()
            ->join('productions', 'productions.id', '=', 'production_ingredients.production_id')
            ->where('productions.produced_at', '>=', $since)
            ->when($ingredientIds !== null, fn ($q) => $q->whereIn('production_ingredients.ingredient_id', $ingredientIds))
            ->selectRaw('production_ingredients.ingredient_id as ingredient_id, SUM(production_ingredients.quantity_used) as qty')
            ->groupBy('production_ingredients.ingredient_id')
            ->pluck('qty', 'ingredient_id');

        $result = [];
        foreach ($rows as $id => $qty) {
            $result[(int) $id] = round((float) $qty / $windowDays, 4);
        }

        return $result;
    }

    /**
     * Tage bis der Bestand bei gleichbleibendem Verbrauch aufgebraucht ist (null = kein Verbrauch).
     */
    public function daysUntilEmpty(float $remaining, ?float $dailyConsumption): ?int
    {
        if ($dailyConsumption === null || $dailyConsumption <= 0) {
            return null;
        }
        if ($remaining <= 0) {
            return 0;
        }

        return (int) floor($remaining / $dailyConsumption);
    }

    /**
     * Voraussichtliches Datum, an dem der Bestand auf null fällt (null = kein Verbrauch).
     */
    public function expectedEmptyDate(float $remaining, ?float $dailyConsumption): ?Carbon
    {
        $days = $this->daysUntilEmpty($remaining, $dailyConsumption);
        if ($days === null) {
            return null;
        }

        return Carbon::now()->startOfDay()->addDays($days);
    }

    /**
     * Bestands-Status eines Rohstoffs:
     *  - "critical": Meldebestand gepflegt und unterschritten (rot, Badge-relevant).
     *  - "critical_ordered": kritisch, aber es existiert bereits eine offene Bestellung (entschärft).
     *  - "warning": Bestand reicht voraussichtlich nicht mehr bis zur nächsten Lieferung.
     *  - "ok": ausreichend.
     */
    public function stockStatus(?float $minStockAlert, float $remaining, ?float $dailyConsumption, ?int $leadDays, bool $hasOpenOrder = false): string
    {
        if ($minStockAlert !== null && $minStockAlert > 0 && $remaining <= $minStockAlert) {
            return $hasOpenOrder ? 'critical_ordered' : 'critical';
        }

        $days = $this->daysUntilEmpty($remaining, $dailyConsumption);
        if ($days !== null) {
            $lead = $leadDays !== null && $leadDays > 0 ? $leadDays : self::DEFAULT_LEAD_DAYS;
            if ($days <= $lead) {
                return 'warning';
            }
        }

        return 'ok';
    }

    /**
     * Anzahl der kritischen (Meldebestand unterschritten) aktiven Rohstoffe – für das Sidenav-Badge.
     */
    public function criticalIngredientCount(): int
    {
        $ingredients = Ingredient::query()
            ->where('active', true)
            ->whereNotNull('min_stock_alert')
            ->where('min_stock_alert', '>', 0)
            ->get(['id', 'min_stock_alert']);

        if ($ingredients->isEmpty()) {
            return 0;
        }

        $ids = $ingredients->pluck('id')->all();
        $remaining = $this->remainingByIngredient($ids);
        $openOrders = $this->openOrderQuantityByIngredient($ids);

        return $ingredients->filter(function (Ingredient $ingredient) use ($remaining, $openOrders) {
            $rem = $remaining[$ingredient->id] ?? 0.0;
            if ($rem > (float) $ingredient->min_stock_alert) {
                return false;
            }

            // Kritisch, aber bereits nachbestellt => entschärft, nicht im Badge zählen.
            return ($openOrders[$ingredient->id] ?? 0.0) <= 0;
        })->count();
    }
}